FurnXpert is a furnace software that simplifies the job of furnace sizing, furnace setup and thermal
simulation inside industrial furnaces. The software has been developed specifically for furnace designers, furnace manufacturers, metallurgists,
and process engineers to simulate heat treatment process with a virtual furnace.
The simulation entails determination of optimum settings e.g.,
Temperature, Process Gas Flow, Speed, Time @ Temperature,
and Heating Cycles. In addition, the software is used for heat
losses in each heating stages, stage/zone wise thermal loading,
and fuel/air demand in case of a combustion system.
For Furnace designers, it's a useful tool to size and design new
furnaces. For furnace operators, it provides the ability to know
what goes on inside an industrial furnace and how it affects the
products during heat treating process.
FurnXpert will save thousands of dollars to the furnace operators
in the form of Production Increase, Energy Savings, and Scrap
Imagine no more trial runs for heat treating new parts!! Use
FurnXpert to Size Furnaces, Setup Furnaces and Simulate Thermal
Process inside furnaces.
Tool to Analyze and Design New Furnaces
FurnXpert can be used for initial furnace sizing as well as detailed thermal modeling of Industrial Furnaces. The information needed to begin a
new thermal analysis of a furnace could be as little as time temperature profile and some basic information of the parts to be processed. The software
then calculates part temperature during heating and cooling cycles. It also performs Heat Loss Calculations to determine power input, energy consumption and
operating cost for a typical run. With this information maximum production rate and optimum operating parameters can be determined.
Service is our top priority. Who may know the Furnaces better than the people working with it every day? Our primary objective is to help you solve your problems with our knowledge base and experience.
This can be achieved in different ways. We start from an analysis of the existing condition and then help to optimize the heat treating process with several what-if analysis with FurnXpert and other Third
Party software. Our services include Batch and Continuous furnace analysis and Furnace Study to determine optimum operating condition to improve productivity and reduce energy cost.