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Furnace Configurator: The furnace configurator
module provides users the ability to create a virtual furnace. Input
parameters include:
- Furnace
Insulation - Users can create their own insulation from a list of
refractories
- Heating
Type - The type of heating can be either electrical or gas fired
- Burner
Type - Burner type can be either conventional or regenerative
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Profile
Module: The users can create their own profile. The profile date
includes:
- Initial
Furnace Temperature
- Production
Rate
- Distance/Temperature
values
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Process
Parameters: The users have the ability to vary process parameters
such as distance/temperature values and production rate.
Part
Module: A selection of basic part shapes is provided with the software.
A new part can be configured by entering dimensions and material properties
(provided with the software). The parts include:
Part
Placement: The users can use different configuration (across or
along the furnace) to place charges/parts in the furnace.
Property
Data: Provides the user with a tool to create new materials, refractory
and fuel.
Heat
Audit/Power Calculations: Calculates heat to part, refractory loss,
heat to gases, and heat and energy/power consumed in different zones.
Results: Results include Distance Temperature profile of the furnace and parts,
zone wise thermal loading, zone wise fuel and air inputs for combustion
system, Sankey Diagram.
Reports: Results from each calculation can be displayed in report format, can
be directly printed.
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