Home  |  About Us  |  Contact Us  |  Tutorial

The Only Software to Size, Simulate and Setup Furnaces

Customers Overview Presentation Purchase consulting & training Free Tools case studies

FurnXpert Batch Reheat Application

FurnXpert Batch Reheat Software offers the ability to design and simulate large batch furnaces used in reheating steel, aluminum or other metal or ceramics parts.


Batch Reheat Basic 1D
Batch Reheat Extended 2D
Batch Reheat Premium 2D


Key Features:

Furnace Configurator: The furnace configurator module provides users the ability to create a virtual furnace. Some of the important features include:

  • Furnace Insulation - Users can create their own insulation from a list of refractories
  • Heating Type - The type of heating can be either electrical, gas or oil fired
  • Burner Type - Burner type can be either conventional or regenerative

Batch Reheat Basic 1D Simulates Box and Cylindrical Shaped Furnaces
Batch Reheat 2D Extended/Premium Simulates Box and Rotary type Furnaces

Profile Module: The users can create their own profile. The profile data includes:

  • Initial Furnace Temperature
  • Ramp up rate
  • Soak Time & Temperature
  • Re-circulating gas flow rate

Process Parameters: The users have the ability to vary process parameters such as temperatures, number of stages, cycle time.


Part Module: A selection of basic part shapes is provided with the software. A new part can be configured by entering dimensions and material properties (provided with the software). The parts include:

Batch Reheat 1D 1. Billets 2. Ingots 3. Slabs 4. Rounds 1D temperature analysis in the parts
Batch Reheat 2D Extended/Premium 1. Pipes 2.Rounds 3. Slabs 4. Billets 2D temperature analysis in the parts

Part Placement: The users can use different configuration (across or along the furnace) to place charges/parts in the furnace. The charges/parts can be placed directly on the furnace hearth or can rest on peers.


Property Data: Provides the user with a tool to create new materials, refractory and fuel.


Heat Audit/Power Calculations: Calculates heat to part, refractory loss, refractory heat storage, heat to gases, and heat and energy/power consumed in different stages.


Results: Results include Time Temperature profile of the furnace and parts, stage wise thermal loading, stage wise fuel and air inputs in case of combustion system, and fuel/air demand during heating cycle.


Reports: Results from each calculation can be displayed in report format, can be directly printed or converted to PDF documents, and exported to Excel spread sheet.


Price SINGLE USER license*:
 
Heating Only
Heating & Cooling
Batch Reheat Basic 1D
USD 690
NA
Batch Reheat Extended 2D
USD 1,500
NA
Batch Reheat Premium 2D
NA
USD 2,000

FurnXpert - Annual technical support and software maintenance

The technical support package entitles the user to help-desk support via telephone or e-mail for a period of 1 year from the date of purchase. During this period the user will also be provided with free software upgrades, as they become available.


Discounts:
5 - 10 license - 10% discount, more than 10 licenses - 15% discount

Home | Customers | Overview | Presentation | Purchase | Consulting & Training | Resources | Case Studies | About Us | Contact Us | Tutorial
Copyright © 2011 CompAS Controls, Inc. All rights reserved.
Development by Bauweb.net Studio 2009
Call: 240.391.8161
Toll Free: 888.202.4027