| Key Features: |
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Furnace Configurator: The furnace configurator
module provides users the ability to create a virtual furnace. Some
of the important features include:
- Furnace
Insulation - Users can create their own insulation from a list of
refractories
- Heating Type - The type of heating can be
either electrical, gas or oil fired
- Burner
Type - Burner type can be either conventional or regenerative
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| Batch Reheat Basic 1D |
Simulates Box and Cylindrical Shaped
Furnaces |
| Batch Reheat 2D Extended/Premium |
Simulates Box and Rotary type Furnaces |
Profile
Module: The users can create their own profile. The profile data
includes:
- Initial
Furnace Temperature
- Ramp
up rate
- Soak
Time & Temperature
- Re-circulating
gas flow rate
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Process
Parameters: The users have the ability to vary process parameters
such as temperatures, number of stages, cycle time.
Part
Module: A selection of basic part shapes is provided with the software.
A new part can be configured by entering dimensions and material properties
(provided with the software). The parts include:
| Batch Reheat 1D |
1. Billets 2. Ingots 3.
Slabs 4. Rounds |
1D temperature analysis
in the parts |
| Batch Reheat 2D Extended/Premium |
1. Pipes 2.Rounds 3. Slabs 4. Billets |
2D temperature analysis in the parts |
Part
Placement: The users can use different configuration (across or
along the furnace) to place charges/parts in the furnace. The charges/parts
can be placed directly on the furnace hearth or can rest on peers.
Property
Data: Provides the user with a tool to create new materials, refractory
and fuel.
Heat
Audit/Power Calculations: Calculates heat to part, refractory loss,
refractory heat storage, heat to gases, and heat and energy/power consumed
in different stages.
Results: Results include Time Temperature profile of the furnace and parts, stage
wise thermal loading, stage wise fuel and air inputs in case of combustion
system, and fuel/air demand during heating cycle.
Reports: Results from each calculation can be displayed in report format, can
be directly printed or converted to PDF documents, and exported to Excel
spread sheet.
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