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FurnXpert Batch Heat Treat Application

FurnXpert Batch Heat Treat Software offers the ability to design and simulate Batch Furnaces primarily used in heat treating industry, e.g., sintering, annealing, brazing, annealing, etc. The parts simulated in the software are smaller in size.


Heat Treat Batch


Key Features:

Furnace Configurator: The furnace configurator module provides users the ability to create a virtual furnace. Input parameters include:

  • Furnace Insulation - Users can create their own insulation from a list of refractories
  • Heating Type - The type of heating can be either electrical or gas fired
  • Burner Type - Burner type can be either conventional or regenerative

Profile Module: The software comes with a profile creation wizard. Profiles can be created from the following options:

  • Zones Stepoints or Zone Temperatures
  • Distance/Temperature inputs
  • Existing Part Profile - Thermocouple runs
  • Existing Furnace Profile - Thermoscouple runs

Process Parameters: The users have the ability to vary process parameters such as temperatures, number of stages, cycle time.


Part Module: A selection of basic part shapes is provided with the software. A new part can be configured by supplying new dimensions and material properties (provided with the software). The basic parts that can be created are cylinder, bushing, blocks, sheets, flange, pipes, etc.


Part Placement: The user can run furnace simulations using different part orientations to determine the effects of part placement on furnace design and performance. Part placement data include Different Container hoding the parts (Baskets, Trays, Peers, etc.), part arrangement inside the container, and container position inside the furnace.


Property Data: Provides the user with a tool to create new materials, refractory and fuel.


Heat Audit/Power Calculations: Calculates heat to part, refractory loss, refractory heat storage, heat to gases, and heat and energy/power consumed in different stages.


Results: Results include Time Temperature profile of the furnace and parts, stage wise thermal loading, stage wise fuel and air inputs in case of combustion system, and fuel/air demand during heating cycle.


Reports: Results from each calculation can be displayed in report format, can be directly printed or converted to PDF documents, and exported to Excel spread sheet.


Price SINGLE USER license*:
Heat Treat Batch
USD 1,000

FurnXpert - Annual technical support and software maintenance

The technical support package entitles the user to help-desk support via telephone or e-mail for a period of 1 year from the date of purchase. During this period the user will also be provided with free software upgrades, as they become available.


Discounts:
5 - 10 license - 10% discount, more than 10 licenses - 15% discount

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